UHLELO LOKUTHOLA Intambo ENDANDATHO
Isizinda semboni
Njengamanje, ukusebenza kahle kwamabhizinisi endwangu kuthinteka kakhulu yizindleko zabasebenzi, isimo semishini, ukusebenza kwebhizinisi nezinye izici, inqubo yokuphotha iyinqubo eyinhloko yekhwalithi yezigayo eziphothayo, okunzima ukuzilawula, impendulo eqondile kakhulu kubaphathi bayo idatha ye ukuphuka kwentambo.Ngakho-ke, indlela yokubona nokunciphisa amakhefu yiyona nto ehamba phambili ekulawuleni ukuphotha.Siyazi ukuthi ama-30% kuya ku-35% amakhefu abangelwa ama-spindles abuyela emuva angu-5%. ,ukulungiswa ngabasebenzi bemishini kanye nokusampula ngabahloli, kodwa kuningi okungalungile.
Senze uhlelo lokuhlonza nge-inthanethi.Ingakwazi ukuthola ngesikhathi nangempumelelo indawo yekhefu lomshini, futhi ithuthukise kakhulu ukusebenza kahle kwamafreyimu endandatho.Inkampani yethu ihlose ukuhlinzeka ngensizakalo ethuthukisiwe yokuguqula ehlakaniphile yenqubo yokuphotha yamabhizinisi endwangu, isheshise. ukuthuthukiswa kwezisetshenziswa zokuphotha ukuze kuthuthukiswe ukuncintisana kwamabhizinisi, kanye nomzamo omkhulu wokusiza abasebenzisi ukuthi bakhulise inzuzo ngokusebenzisa izindlela ezisebenzayo nezihlakaniphile zokulawula ukukhiqiza.
Ukwakhiwa kwesistimu
Uhlelo ikakhulukazi lwakhiwe amadivaysi okuqapha nama-actuator.
Idivayisi yokuqapha ihlanganisa idivayisi eyodwa yokuqapha i-spindle.
Ama-tactuator ikakhulukazi aqukethe izingxenye ezine:isistimu yenzwa ye-photoelectric sensing,idivaysi yokumisa ukuzulazula, isibonisi sokulawula ukuphela kwegiya kanye nenkomba yesixwayiso sekhefu lokuphela.Umdwebo owuhlelo wamamojula wesistimu uboniswa njengesithombe 1 ngezansi. (Phakathi kwakho, ipulatifomu yokuphatha yokuphotha uhlelo lwamafu oluhlakaniphile, ukuqapha ukusetshenziswa kwamandla, ukuqapha imvelo, inkomba yesibani se-twist tower, ukusetha kwe-spandex, ukusetha isivinini se-suction fan, ukusetha kwe-siro amamojula ozikhethela, ngaphandle kwamamojula ongawakhetha ngeke abonise idatha ehambisanayo. ).
Imisebenzi Yesistimu
Uhlelo lokuqapha nokulawula lunomsebenzi wesikhombi somshini owodwa nesibonisi, isibonisi sokuphela kwegiya, isibonisi seshabhu, isibonisi esikhulu seseva, ukuphakelwa kwe-roving end break stop, ukutholakala ngesikhathi kokuphuka kanye nokuma okunembile, kusiza ukubamba amaphuzu abalulekile wekhwalithi inqubo yokuphotha, yehlisa ukusebenza kanye nokumosha futhi ithuthukisa ikhwalithi.
Okugqame kakhulu ukuthi uhlelo lwengeze uhlelo lokuphatha ukukhiqiza lokuphotha. Ingakwazi ukuqoqa idatha kusuka kudatha eningi, ikhiqize imibiko ehlukahlukene yezithombe nemibhalo ngokwezidingo zamakhasimende, isize ubuchwepheshe befekthri kanye nabasebenzi bokuphatha ukuthi bahlaziye, baphathe futhi benze izinqumo, futhi banikeze ukuphatha kwabasebenzisi kalula.
Uhlelo lokuphatha ukukhiqiza ikakhulukazi luhlanganisa imisebenzi elandelayo:
A) Iyakwazi ukubonisa ama-spindle anezinqamuli ze-mote, ithola ngesikhathi esifanele i-spindle yephutha futhi yazise umakhenikha ukuthi alungiswe;
B) Asikho isidingo semanuwali sokuhlola amanani ekhefu ama-spindles/ihora angu-1000 kanye namakhefu angabonwa ku-inthanethi nganoma yisiphi isikhathi;
C) Asikho isidingo sokukopisha isivuno sokukhiqizwa kweshifti ngayinye, uhlelo olukhiqizwa ngokuzenzakalelayo;
D) Ingabonisa ijubane lokuphotha, igweme isivinini esiphansi sokuphotha futhi inciphise ukusonteka okubuthakathaka;
E) Nganoma yisiphi isikhathi, ingabheka izinhlobonhlobo zezimo zokuphotha kanye nemishini yokuhlela izinhlobo;
F) Ukwazi ukubona ukusebenza kanye nezinga lokusebenza kwayo yonke imishini;
G) Ingabona ukuhlobana kwejubane namanye amapharamitha nganoma yisiphi isikhathi futhi ingakhulisa isivinini.
Izici zesistimu
Uhlelo lokuqapha nokulawula lohlaka lwendandatho luwulwazi kanye nezindlela ezihlakaniphile. Lungakwazi ukurekhoda yonke idatha futhi lenze umsebenzi uvuleke kakhudlwana futhi obala, ngaleyo ndlela lisize abaphathi beqembu le-workshop, futhi linikeze isisekelo sesayensi sokuthi ibhizinisi lithathe izinqumo. futhi uthuthukise inqubo.Isistimu inezici ezingezansi ezisobala
A) Alukho uxhumano lwezintambo phakathi kwenzwa ngayinye.Ukufaka okuqondile.
B) I-photoelectric (noma kazibuthe kagesi) inezinzuzo zokunemba nokuzwela, uphenyo luncane, ibanga lokufakwa phakathi kwe-probe neringi likhulu, futhi alinawo umthelela ekubhobhozeni izintambo nokushintshwa kwesihambi.
C) Idivayisi ye-roving stop feeding ifanele amafomu ahambisanayo kanye ne-V. Yamukele uxhumano lwamamojula aguquguqukayo, ayidingi imigqa yesekethe eyengeziwe, ihlonze ngokuzenzakalelayo indawo yokuphotha, ngesakhiwo esilula nokufakwa nokugcinwa okulula.Ukuzwela kwedivayisi yokumisa phakathi kwemizuzwana emi-4 .
D) Isethi ngayinye enesikrini esisebenza ngomshini womuntu, inikeza imiyalelo yokusebenza okusheshayo kubasebenzi nomakhenikha.
E) Idizayini enomsebenzi we-wifi, yenkonzo ekude yesikhathi esizayo, ikhompuyutha ephathekayo kanye nokusetha kwesandla okuzinzile kokuxhumana okungenantambo.
Incazelo ye-module yokuqapha ikhefu
Imojula yokuthola amakhefu yesistimu ibonakala kakhulu esibani nesibonisi. Izigaba zokubonisa ezihlukene zimele izincazelo ezahlukene.Imininingwane njengoba ngezansi ifomu 1.
Isikhundla | Izigaba | Incazelo |
Ukuma kwe-spindle | Ukucwayiza kokukhanya okuluhlaza | amakhefu |
Ilambu elibomvu licwayiza | iphutha | |
Isibani esibomvu sivuliwe | I-twist ebuthakathaka | |
Ukucwayiza kokukhanya okunsomi | Inzwa iyakhava | |
isibani | Isibani esiluhlaza sivuliwe | 1-4 amakhefu |
Isibani esiphuzi sivuliwe | 5-9 amakhefu | |
Isibani esibomvu sivuliwe | 10-24 amakhefu | |
Ilambu elibomvu licwayiza | Amazinga angaphezu kwama-25 | |
2 imibala okunye ukucwayiza | Ukubhala isexwayiso/iphutha le-motherboard | |
Bonisa | Uhlamvu b+inombolo | Inani lekhefu |
Incwadi E+inombolo | Ubungako be-twist obubuthakathaka | |
Uhlamvu F+inombolo | Inani lephutha |
Umshini ojwayelwe amapharamitha wobuchwepheshe oyinhloko
Isistimu yokuqapha eguqulelwe kumapharamitha wefomu elingezansi elingu-2, amanye amapharamitha enziwe ngezifiso.
Cha. | Into | ukucaciswa |
1 | Ifanele uhlobo lwentambo | 14-100s ukotini nokuxuba |
2 | Izinombolo zokuphotha | Uhlaka olufushane、Uhlaka olude |
3 | Uhlobo lokubhala | parallel kanye no-V uhlaka |
4 | I-spindle gauge | 68.75MM, 70MM, 75MM |
5 | Ububanzi be-shaft cradle | 28MM, 40MM |
6 | Uhlobo lwendandatho | Indiza, I-Conical |
7 | Inombolo ye-spindle | Kusukela ekugcineni kwegiya (L/R) ngokulandelana |
Ukucaciswa kobuchwepheshe besistimu
Uhlelo lungabona ukuqapha okuku-inthanethi okuhlakaniphile ngesikhathi sangempela. Isimiso sayo sokusebenza kanye nomdwebo osebenzayo kukhonjiswe kuthebula lesi-2 nethebula lesi-3 ngokulandelana.
Isimiso sokusebenza sesistimu yokutholwa kwezintambo
Umdwebo osebenzayo wesistimu yokutholwa kwentambo
Uhlelo lokuqapha lohlaka lokuphotha luhlakaniphile, lunolwazi futhi alusindi. Ukucaciswa kwayo okuyinhloko kukhonjisiwe kuThebula lesi-2 ngezansi.
Into | Okuqukethwe | I-JADEYO single spindle monitoring system 2.0 |
Izingxenyekazi zekhompuyutha | Ukusebenza kwenzwa | I-Photoelectric, Magnetic |
Ukucaciswa kwebhodi lenzwa | 24 ama-spindles 0.7kg | |
Uhlobo lokugcina lomsebenzisi | Isekela i-PC, iselula, ilaptop, amabhande esandla njll. | |
Isitobhi sokuzulazula | Ngesikhathi esifanayo lapho kwenzeka ikhefu | |
Ukulawula ukuhlela | Bonisa ububanzi berola, isivinini samanje | |
Ukuqapha ukukhiqiza | Bonisa uhlobo lwentambo, izinga lokukhiqiza, ubude, isivuno, izikhathi zokudonsa njll. | |
Amakhefu enzeka/1000 ama-spindle/ihora | Kulayini hlola isivinini sokuphotha kanye namakhefu okuphela enzekile/1000 ama-spindle/ihora | |
Ukuhlaziywa kwamakhefu e-Doffing | Kulayini hlola isivinini sokuphotha nokuphuka kwenzeke/1000/ihora lokuphuma ngakunye | |
I-alamu yamakhefu okuphela | Inzwa yokukhanya, isilawuli sokuphela kwegiya sibonisa indawo yokuphuka futhi isibonisi sibonisa ubuningi bekhefu | |
Ukusonta okuncane | I-sensor light on can on line hlola isivinini sokuphotha, ikhefu lobuningi | |
Indlela yokudlulisa | Ibhodi lesifunda elihlanganisiwe lifaka kalula | |
isofthiwe | Inethiwekhi namanye amadivaysi okuqapha | Inethiwekhi yemishini eminingi ingakha inethiwekhi yokuphotha futhi iqede ukuqapha kwekhefu. |
Ukusetshenziswa kwethebula lepharamitha | Imibiko ekhona ingalungiswa ngokuya ngezidingo, futhi kamuva ingenziwa ngendlela oyifisayo ukuze kuthuthukiswe futhi kusethwe imibiko emisha. | |
Ukwabelana ngedatha | Idatha ivuleke ngokugcwele, isikhombimsebenzisi sedatha sisekela i-Ethernet, iyahambisana nohlelo lokukhishwa kokukhiqiza lwe-HMES, uhlelo lokuhlela izinsiza ze-ERP, uhlelo lwehhovisi le-OA njalonjalo. | |
Ukuthuthukiswa komsebenzi wesofthiwe | Ingathuthukiswa futhi futhi ibe nomsebenzi wokunweba | |
Izinga lekhwalithi | Wonke ama-spindles on line detecting | Inembile ngaphandle kolwazi olunganembile |
Izinga lokwehluleka kwansuku zonke lokuthola uphenyo nokunye izingxenye zikagesi | Ngaphakathi kuka-1/10000, impilo yesevisi ingaphezu kweminyaka eyi-10 |